1992-2004 Suzuki Vs800 Repair Manual Clymer M481-6 Service Shop Garage on 2040-parts.com
Millinocket, Maine, US
1992-2004 Suzuki VS800 Repair Manual Clymer M481-6 Service Shop Garage Clymer manuals are the ultimate do-it-yourself guide for motorcycle, ATV, snowmobile, and personal watercraft maintenance and repair. Each manual is based on a complete teardown and detailed rebuilding of the specific model it documents. This book covers all major vehicle systems and shows you exactly how to carry out routine maintenance, restoration and servicing using easy to follow pictures, instructions, and diagrams, allowing you to save time and money by doing the work yourself. This manual contains the following sections: CHAPTER ONE / GENERAL INFORMATION
CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Troubleshooting instruments / Troubleshooting / Engine performance / Engine noises / Engine lubrication / Clutch / Transmission / Excessive vibration / Carburetor troubleshooting / Front suspension and steering / Brake problems / Specifications
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks / Engine stop switch / Pre-checks / Service maintenance schedule intervals / Periodic lubrication / Engine oil and filter change / Final drive oil change / Fork oil change / Control cable lubrication / Periodic maintenance / Front rear air filter change / Tune-up / Valve clearance measurement adjustment / Engine compression test / Spark plugs / Idle speed adjustment / Idle mixture / Carburetor synchronization / Specifications
CHAPTER FOUR / ENGINE
Removal installation / Front cylinder head cover and camshaft / Rear cylinder head cover and camshaft / Camshaft / Cylinder head and cylinder / Valves and valve components / Pistons and piston rings / Oil pump / Primary drive gear / Secondary gear assembly / Crankcase / Crankshaft and connecting rods / Break-in / Specifications
CHAPTER FIVE / CLUTCH
Clutch / Clutch hydraulic system / Master cylinder / Slave cylinder / Bleeding the system / Specifications
CHAPTER SIX / TRANSMISSION AND GEARSHIFT MECHANISMS
External gearshift mechanisms / Transmission / Specifications
CHAPTER SEVEN / FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
Carburetor operation / Carburetor service / Carburetor assembly / Carburetor service / Carburetor adjustments / Throttle cable replacement / Fuel tank / Fuel shutoff valve and filter / Fuel pump / Crankcase breather system / Evaporative emission control system / Exhaust system / Specifications
CHAPTER EIGHT / ELECTRICAL SYSTEM
Electrical connectors / Battery negative terminal / Charging system / Voltage regulator/rectifier / Alternator / Transistorized ignition system / Starter system / Electric starter / Starter clutch and gears / Starter relay / Lighting system / Switches / Fuses / Circuit breaker / Wiring diagrams / Specifications
CHAPTER NINE / LIQUID COOLING SYSTEM
Hoses and hose clamps / Cooling system check / Pressure check / Cooling fan, shroud and fan duct / Thermostat and housing / Water pump / Hoses / Specifications
CHAPTER TEN / FRONT SUSPENSION AND STEERING
Front hub / Wheels / Tire changing / Tire repairs / Handlebar / Steering head and stem / Front fork / Specifications
CHAPTER ELEVEN / REAR SUSPENSION AND FINAL DRIVE
Rear wheel / Rear hub / Final drive unit, drive shaft and universal joint / Swing arm / Shock absorbers / Specifications
CHAPTER TWELVE / BRAKES
Disc brakes / Front brake pad / Front brake caliper / Front brake hose / Front brake disc / Bleeding the system / Rear drum brake / Rear brake pedal and linkage / Specifications
CHAPTER THIRTEEN / BODY AND FRAME
Seats / Frame side covers / Frame head side covers / Footpegs / Sidestand / Front fender / Frame / Specifications
INDEX
WIRING DIAGRAMS
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