Boat & Watercraft Type:Personal Watercraft
Country/Region of Manufacture:United States
Make:Volvo Penta
- Clymer 1994-1996 Volvo Penta Stern Drive Shop Manual
Part number B771
Contents:
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealant / Galvanic corrosion / Propellers / Specifications
CHAPTER TWO / TOOLS AND TECHNIQUES
Safety first / Basic hand tools / Test equipment / Service hints / Special tips / Mechanic’s techniques / Specifications
CHAPTER THREE / TROUBLESHOOTING
Starting system / Charging system / Ignition system / Fuel system (carbureted models) / Fuel system (fuel injected 4.3 L, 5.0 L and 5.7 L engines) / Fuel system (fuel injected 5.0 L and 5.8 L engines) / Fuel system (fuel injected 7.4 L engines) / Engine performance / Engine overheating / Engine oil pressure / Engine oil leaks / Engine noises / Stern drive unit / Specifications
CHAPTER FOUR / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-operational checks / Starting checklist / Post-operational checks / Cooling flushing / Cooling system draining / Engine maintenance and lubrication / Engine oil and filter change / Fuel system service / Fuel filter service / Fuel quality / Flame arrestor service / Battery service / Drive belt condition and tension / Steering system service / Power trim and tilt service (SX models) / Power trim and tilt system service (DP and DPX models) / Stern drive lubrication / Stern drive lubricant change / Gimbal bearing, driveshaft splines and universal joint lubrication (SX models) / Steering and tilt bearings, drive shaft and universal joints (DP and DPX models) / Zinc anode check and replacement / Engine tune-up / Compression check / Valve clearance / Ignition system / Spark plugs / Sensor air gap (BID models) / Ignition timing / Carburetor service / Idle speed and mixture / Specifications
CHAPTER FIVE / LAY-UP, COOLING SYSTEM SERVICE AND FITTING OUT
Lay up / Cooling system draining / Filling closed cooling system / Fitting out / Specifications
CHAPTER SIX / 3.0 LITER 4-CYLINDER ENGINES
Removal installation / Rocker arm cover / Intake exhaust manifold / Exhaust bellows and flapper valve / Rocker arm assemblies / Crankshaft pulley, harmonic balancer and hub / Timing gear cover and seal / Camshaft / Oil pan pump / Cylinder head / Valves and seats / Valve lifters / Piston / connecting rod assembly / Rear main oil seal / Crankshaft / Diver coupler and flywheel / Cylinder block / Core plug / Specifications
CHAPTER SEVEN / 4.3 LITER V6; 5.0, 5.7, 7.4 AND 8.2 LITER V8 ENGINES
Removal installation / Valve covers / Manifold / Exhaust bellows and flapper valve / Rocker arms / Crankshaft pulley and harmonic balancer / Timing chain front cover and oil seal / Timing chain and sprockets / Balance shaft / Camshaft / Oil pan pump / Cylinder head / Valves and seats / Valve lifters / Piston / connecting rod assembly / Rear main oil seal / Crankshaft / Drive coupler and flywheel / Cylinder block / Core plug / Specifications
CHAPTER EIGHT / 5.0 LITER AND 5.8 LITER V8 ENGINES
Removal installation / Valve covers / Intake manifold / Manifolds / Exhaust bellows and flapper valve / Crankshaft pulley and vibration damper / Front cover and seal / Timing chain and sprockets / Rocker arm assemblies / Camshaft / Oil pan pump / Cylinder head / Valves and seats / Valve lifters / Piston / connecting rod assembly / Rear main oil seal / Crankshaft / Drive coupler and flywheel / Cylinder block / Core plug / Specifications
CHAPTER NINE / FUEL DELIVERY SYSTEMS
Flame arrestor / Carburetors / Fuel injection systems / Troubleshooting / Multipoint fuel injection / Specifications
CHAPTER TEN / COOLING SYSTEM
Thermostat / Engine circulating pump / Seawater pump / Drive belts / Closed cooling system maintenance / Standard cooling system maintenance / Oil cooler / Specifications
CHAPTER ELEVEN / ELECTRICAL SYSTEMS
Charging system / Starting system / Ignition system / EST ignition / BID ignition / TFI-IV ignition / Ignition coil / Switches and connectors / Solenoids / Electrical protection / Specifications
CHAPTER TWELVE / DRIVE UNIT AND UPPER GEARCASE
Drive unit gear ratio / High altitude operation / Corrosion control / Drive unit lubrication / Drive unit removal installation / Universal joint / Upper gearcase service / Shift housing service / Specifications
CHAPTER THIRTEEN / LOWER GEARCASE
Lower gearcase operation / Corrosion control / Propellers / Lower gearcase service / Specifications
CHAPTER FOURTEEN / INTERMEDIATE HOUSING AND TRANSOM SHIELD (BRACKET)
Intermediate housing (DP-C1 / D1 and DPX models) / Transom shield (DP-C1 / D1 and DPX models) / Transom bracket (SX and DP-S models) / Specifications
CHAPTER FIFTEEN / POWER TRIM AND TILT SYSTEMS
Specifications
CHAPTER SIXTEEN / STEERING SYSTEMS
Mechanical steering system / Power steering system / Specifications
INDEX
WIRING DIAGRAMS
Models covered:
1994 1995 1996 Volvo Penta 3.0 GL/SX
1994 1995 1996 Volvo Penta 3.0 GS/SX
1994 1995 1996 Volvo Penta 4.3 GL/DP
1994 1995 1996 Volvo Penta 4.3 GL/SX
1994 1995 1996 Volvo Penta 4.3 GS/DP
1994 1995 1996 Volvo Penta 4.3 GS/SX
1994 1995 1996 Volvo Penta 4.3 Gi/SX/DP
1994 1995 1996 Volvo Penta 5.0 FL/DP
1994 1995 1996 Volvo Penta 5.0 FL/SX
1994 1995 1996 Volvo Penta 5.0 Fi/DP
1994 1995 1996 Volvo Penta 5.0 Fi/SX
1994 1995 1996 Volvo Penta 5.0 GL/SX/DP
1994 1995 1996 Volvo Penta 5.0 Gi/SX/DP
1994 1995 1996 Volvo Penta 5.7 GL/DP
1994 1995 1996 5.7 GL/SX
1994 1995 1996 Volvo Penta 5.7 GS/SX/DP
1994 1995 1996 Volvo Penta 5.7 GSi/SX/DP
1994 1995 1996 Volvo Penta 5.7 Gi/DP
1994 1995 1996 Volvo Penta 5.7 Gi/SX
1994 1995 1996 Volvo Penta 5.8 FL/SX
1994 1995 1996 5.8 FSi/DP
1994 1995 1996 Volvo Penta 5.8 FSi/SX
1994 1995 1996 Volvo Penta 5.8 Fi/DP
1994 1995 1996 Volvo Penta 5.8 Fi/SX
1994 1995 1996 Volvo Penta 7.4 GL/DP
1994 1995 1996 Volvo Penta 7.4 GSi/DPX
1994 1995 1996 Volvo Penta 7.4 Gi/SX/DP
1994 1995 1996 Volvo Penta 8.2 DPX
1994 1995 1996 Volvo Penta 8.2 GL/DPX
1994 1995 1996 Volvo Penta 8.2 GSi/DPX
Paperback: 737 pages
Publisher: Clymer Pubns (January 1998)
Language: English
ISBN-10: 0892876840
Product Dimensions: 1.8 x 8.5 x 11.2 inches
Shipping Weight: 1340 g - This is a massive book
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Boats & Watercraft for Sale
Mon, 29 Apr 2013
Whether you think the London Congestion Charging Zone is a great way to clean up the air quality of the capital or just another way to tax motorists, you’re going to struggle even more to avoid it after the emission exemption levels are changed on 1st July so only cars emitting 75g/km CO2 or less will be exempt from the charge,
Boris says the new lower level is necessary because car makers have worked their socks off to produce small diesel cars with the ability to hit the magic sub 100g/km emissions level in recent years, and that means London is suffering from air pollution as a result. The only answer, apparently, is to drop the limit to 75g/km or less to make those ‘dirty’ diesels pay their way. By reducing the limit to 75g/km you are effectively only allowing EVs and Plug-ins an exemption from congestion charging, thereby moving their emissions off to wherever the electricity they use is produced.
Mon, 13 Jan 2014
Jaguar Land Rover has announced it sold 425,006 vehicles in 2013 – a 19% rise on 2012, making it the firm’s best-ever year for global sales. Land Rover itself set another record, with 348,338 retail sales resulting in a 15% boost on 2012. For Jaguar, 76,668 sales made 2013 the division’s best year since 2005 – and was a 42% rise on 2012.
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Lexus are teasing a new version of the LF-LC Concept with 4WD and a 500bhp hybrid powertrain for the Australian Motor Show. When Lexus revealed the LF-LC Concept at the Detroit Motor Show at the start of 2012 our collective jaws dropped. It was a stunning two door coupe with the nose from the GS, a profile that had hints of the LFA, a stunning interior and the hope Lexus were brave enough to put it in to production.
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