Boat & Watercraft Type:Personal Watercraft
Country/Region of Manufacture:United States
Make:Volvo Penta
- Clymer 1994-1996 Volvo Penta Stern Drive Shop Manual
Part number B771
Contents:
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealant / Galvanic corrosion / Propellers / Specifications
CHAPTER TWO / TOOLS AND TECHNIQUES
Safety first / Basic hand tools / Test equipment / Service hints / Special tips / Mechanic’s techniques / Specifications
CHAPTER THREE / TROUBLESHOOTING
Starting system / Charging system / Ignition system / Fuel system (carbureted models) / Fuel system (fuel injected 4.3 L, 5.0 L and 5.7 L engines) / Fuel system (fuel injected 5.0 L and 5.8 L engines) / Fuel system (fuel injected 7.4 L engines) / Engine performance / Engine overheating / Engine oil pressure / Engine oil leaks / Engine noises / Stern drive unit / Specifications
CHAPTER FOUR / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-operational checks / Starting checklist / Post-operational checks / Cooling flushing / Cooling system draining / Engine maintenance and lubrication / Engine oil and filter change / Fuel system service / Fuel filter service / Fuel quality / Flame arrestor service / Battery service / Drive belt condition and tension / Steering system service / Power trim and tilt service (SX models) / Power trim and tilt system service (DP and DPX models) / Stern drive lubrication / Stern drive lubricant change / Gimbal bearing, driveshaft splines and universal joint lubrication (SX models) / Steering and tilt bearings, drive shaft and universal joints (DP and DPX models) / Zinc anode check and replacement / Engine tune-up / Compression check / Valve clearance / Ignition system / Spark plugs / Sensor air gap (BID models) / Ignition timing / Carburetor service / Idle speed and mixture / Specifications
CHAPTER FIVE / LAY-UP, COOLING SYSTEM SERVICE AND FITTING OUT
Lay up / Cooling system draining / Filling closed cooling system / Fitting out / Specifications
CHAPTER SIX / 3.0 LITER 4-CYLINDER ENGINES
Removal installation / Rocker arm cover / Intake exhaust manifold / Exhaust bellows and flapper valve / Rocker arm assemblies / Crankshaft pulley, harmonic balancer and hub / Timing gear cover and seal / Camshaft / Oil pan pump / Cylinder head / Valves and seats / Valve lifters / Piston / connecting rod assembly / Rear main oil seal / Crankshaft / Diver coupler and flywheel / Cylinder block / Core plug / Specifications
CHAPTER SEVEN / 4.3 LITER V6; 5.0, 5.7, 7.4 AND 8.2 LITER V8 ENGINES
Removal installation / Valve covers / Manifold / Exhaust bellows and flapper valve / Rocker arms / Crankshaft pulley and harmonic balancer / Timing chain front cover and oil seal / Timing chain and sprockets / Balance shaft / Camshaft / Oil pan pump / Cylinder head / Valves and seats / Valve lifters / Piston / connecting rod assembly / Rear main oil seal / Crankshaft / Drive coupler and flywheel / Cylinder block / Core plug / Specifications
CHAPTER EIGHT / 5.0 LITER AND 5.8 LITER V8 ENGINES
Removal installation / Valve covers / Intake manifold / Manifolds / Exhaust bellows and flapper valve / Crankshaft pulley and vibration damper / Front cover and seal / Timing chain and sprockets / Rocker arm assemblies / Camshaft / Oil pan pump / Cylinder head / Valves and seats / Valve lifters / Piston / connecting rod assembly / Rear main oil seal / Crankshaft / Drive coupler and flywheel / Cylinder block / Core plug / Specifications
CHAPTER NINE / FUEL DELIVERY SYSTEMS
Flame arrestor / Carburetors / Fuel injection systems / Troubleshooting / Multipoint fuel injection / Specifications
CHAPTER TEN / COOLING SYSTEM
Thermostat / Engine circulating pump / Seawater pump / Drive belts / Closed cooling system maintenance / Standard cooling system maintenance / Oil cooler / Specifications
CHAPTER ELEVEN / ELECTRICAL SYSTEMS
Charging system / Starting system / Ignition system / EST ignition / BID ignition / TFI-IV ignition / Ignition coil / Switches and connectors / Solenoids / Electrical protection / Specifications
CHAPTER TWELVE / DRIVE UNIT AND UPPER GEARCASE
Drive unit gear ratio / High altitude operation / Corrosion control / Drive unit lubrication / Drive unit removal installation / Universal joint / Upper gearcase service / Shift housing service / Specifications
CHAPTER THIRTEEN / LOWER GEARCASE
Lower gearcase operation / Corrosion control / Propellers / Lower gearcase service / Specifications
CHAPTER FOURTEEN / INTERMEDIATE HOUSING AND TRANSOM SHIELD (BRACKET)
Intermediate housing (DP-C1 / D1 and DPX models) / Transom shield (DP-C1 / D1 and DPX models) / Transom bracket (SX and DP-S models) / Specifications
CHAPTER FIFTEEN / POWER TRIM AND TILT SYSTEMS
Specifications
CHAPTER SIXTEEN / STEERING SYSTEMS
Mechanical steering system / Power steering system / Specifications
INDEX
WIRING DIAGRAMS
Models covered:
1994 1995 1996 Volvo Penta 3.0 GL/SX
1994 1995 1996 Volvo Penta 3.0 GS/SX
1994 1995 1996 Volvo Penta 4.3 GL/DP
1994 1995 1996 Volvo Penta 4.3 GL/SX
1994 1995 1996 Volvo Penta 4.3 GS/DP
1994 1995 1996 Volvo Penta 4.3 GS/SX
1994 1995 1996 Volvo Penta 4.3 Gi/SX/DP
1994 1995 1996 Volvo Penta 5.0 FL/DP
1994 1995 1996 Volvo Penta 5.0 FL/SX
1994 1995 1996 Volvo Penta 5.0 Fi/DP
1994 1995 1996 Volvo Penta 5.0 Fi/SX
1994 1995 1996 Volvo Penta 5.0 GL/SX/DP
1994 1995 1996 Volvo Penta 5.0 Gi/SX/DP
1994 1995 1996 Volvo Penta 5.7 GL/DP
1994 1995 1996 5.7 GL/SX
1994 1995 1996 Volvo Penta 5.7 GS/SX/DP
1994 1995 1996 Volvo Penta 5.7 GSi/SX/DP
1994 1995 1996 Volvo Penta 5.7 Gi/DP
1994 1995 1996 Volvo Penta 5.7 Gi/SX
1994 1995 1996 Volvo Penta 5.8 FL/SX
1994 1995 1996 5.8 FSi/DP
1994 1995 1996 Volvo Penta 5.8 FSi/SX
1994 1995 1996 Volvo Penta 5.8 Fi/DP
1994 1995 1996 Volvo Penta 5.8 Fi/SX
1994 1995 1996 Volvo Penta 7.4 GL/DP
1994 1995 1996 Volvo Penta 7.4 GSi/DPX
1994 1995 1996 Volvo Penta 7.4 Gi/SX/DP
1994 1995 1996 Volvo Penta 8.2 DPX
1994 1995 1996 Volvo Penta 8.2 GL/DPX
1994 1995 1996 Volvo Penta 8.2 GSi/DPX
Paperback: 737 pages
Publisher: Clymer Pubns (January 1998)
Language: English
ISBN-10: 0892876840
Product Dimensions: 1.8 x 8.5 x 11.2 inches
Shipping Weight: 1340 g - This is a massive book
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Boats & Watercraft for Sale
Thu, 20 Mar 2014
Following the unveiling of the striking S550 Coupe at the recent Geneva motor show, Mercedes-Benz has now taken the wraps off the even more powerful S-class two-door: The 2015 S63 AMG Coupe. It's set to make a public debut at the upcoming New York auto show. The plush, leather-lined four-seater, which will lock horns with the Bentley Continental GT when North American sales get underway later this year, runs a carryover twin-turbocharged 5.5-liter V8 engine from its predecessor, the CL63 AMG.
Wed, 10 Apr 2013
It’s a big feather in Ford’s cap and vindication of their ‘One Ford’ global product strategy, which has finally seen Ford realise that the world wants the cars it makes and designs in Europe. Focus sales rose in the US by 40 per cent in 2012 (a market Ford would have declared completely unsuitable for a relatively compact European hatch a decade ago) and China accounted for a massive one in four of all Focus sold, a rise of 51 per cent, making the Focus the best-selling passenger car in China. Not only did the Focus take the best selling car (actually, best selling nameplate), the Ford Fiesta did well to, coming in sixth on Polk’s list with a not insignificant 723,130 registrations around the world.
Tue, 04 Jun 2013
Mr. Smith didn't make it to Washington. He didn't even make it to West Los Angeles.
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