1995-2003 Johnson Evinrude Outboard Service Repair Shop Manual 3/15/20/40/60 on 2040-parts.com
Worcester, Massachusetts, US
Repair & Service Manual This specific marine engine manual is for the Evinrude/Johnson 2-70 HP two-stroke outboards (including jet drive models) spanning 1995-2003. You can see the specific horsepower models covered listed below. This manual is 784 pages. Inside you'll find: CHAPTER ONE / GENERAL INFORMATION CHAPTER TWO / TOOLS AND TECHNIQUES CHAPTER THREE / TROUBLESHOOTING CHAPTER FOUR / LUBRICATION, MAINTENANCE AND TUNE-UP Hour meter / Fuels and lubrication / Off-season storage / Anti-corrosion maintenance / Engine submersion / Cooling system flushing / Tune-up / Specifications CHAPTER FIVE / SYNCHRONIZATION AND LINKAGE ADJUSTMENT 2 and 3.3 hp / 3 and 4 hp (except 4 deluxe) / 4 Deluxe models / 6 and 8 hp models / 9.9 and 15 hp models / 20-30 hp (two-cylinder) and 18 jet models / 25 and 35 hp (three-cylinder) models / 40-50 hp (two-cylinder), 28 jet and 35 jet models / 50-70 hp (three-cylinder) models / Specifications CHAPTER SIX / FUEL SYSTEM Conventional fuel pump service / Carburetors / Modular carburetor / TR and SV carburetors / Fuel primer systems / Antisiphon protection / Fuel tanks / Fuel lines, primer bulbs, fittings and connectors / Fuel filters / Reed valve service / Fuel recirculation systems / Specifications CHAPTER SEVEN / IGNITION AND ELECTRICAL SYSTEMS Battery charging system / Fuses / Electric starting system / Neutral safety switch / Flywheel service / Ignition system / CD1 (capacitor discharge one-cylinder) ignition (2 and 3.3 hp models) / Capacitor discharge (two-cylinder) ignition (3 and 4 hp models [except 4 Deluxe]) / CD2 (capacitor discharge two cylinder) (4 deluxe, 6-48 hp, 18 and 28 jet models with rope start and/or 4 [or 5] amp charging system) / CD2/CD3 (capacitor discharge two/three cylinder) ignition (40-70 hp and 35 jet models with 12 amp regulated charging system) / OIS2000 ignition system (25 and 35 hp [three-cylinder] models) / Electrical connector service / Specifications CHAPTER EIGHT / POWER HEAD Break-in / Lubricants, sealants and adhesives / Sealing surfaces / Fasteners and torque / Flywheel / Upper crankshaft seal replacement (3, 4-30 hp [two-cylinder] and 18 jet) / Power head removal installation disassembly assembly cleaning and inspection / Reed valves / Thermostat / Specifications CHAPTER NINE / LOWER GEARCASE AND JET DRIVE UNITS Gear case operation lubrication removal installation disassembly assembly pressure and vacuum test / Gear ratio/ Service precautions / Corrosion control / Neutral start adjustment (tiller handle models) / Propeller / Trim tab adjustment / Water pump / Pinion gear shimming (40-70 hp models) / Shift shaft height adjustment (40-70 hp) / Jet drive models / Jet pump unit adjustments maintenance / Jet pump unit service / Drive shaft and bearing housing / Water intake housing liner / Specifications CHAPTER TEN / TRIM AND TILT SYSTEMS Manual tilt assist cylinder / Touch-trim system / Power trim and tilt hydraulic troubleshooting / Power trim and tilt system electrical troubleshooting / Electric motor testing / Power trim and tilt system service / Specifications CHAPTER ELEVEN / OIL INJECTION SYSTEMS Accumix R oil injection system / Constant ratio (25 and 35 hp [three-cylinder]) / VRO2 oil injection (35 jet, 40 hp [electric start] and 50-70 hp models) / Specifications CHAPTER TWELVE / ROPE STARTERS AND REMOTE CONTROLS Rope manual starter / Remote controls / Specifications INDEX WIRING DIAGRAMS MODELS COVERED:
Evinrude/Johnson 2-70 HP two-stroke outboards (including jet drive models).
Clymer marine repair manuals are the number one source for marine engine repair and service information. Each marine manual is written specifically for the do-it-yourselfer as well as the experienced mechanic. Owning a Clymer marine repair manual is an inexpensive way to keep your boat engine running properly.
Each marine manual provides step-by-step instructions based on the complete disassembly of the engine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure.
Clymer marine repair manuals are the most user-friendly repair manuals available today. Each manual includes:
Written and edited by industry experts, every marine manual provides reliable step-by-step technical information in a wide variety of industries. If you are involved in the repair and service of marine engines a Clymer marine manual is an essential tool that you should be using.
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1995-2003 EVINRUDE/JOHNSON 18 JET 1995-2003 EVINRUDE/JOHNSON 2 HP 1995-2003 EVINRUDE/JOHNSON 20 HP 1995-2003 EVINRUDE/JOHNSON 25 HP 1995-2003 EVINRUDE/JOHNSON 28 JET 1995-2003 EVINRUDE/JOHNSON 28 SPECIAL 1995-2003 EVINRUDE/JOHNSON 3 HP 1995-2003 EVINRUDE/JOHNSON 3.3 HP 1995-2003 EVINRUDE/JOHNSON 3.5 HP 1995-2003 EVINRUDE/JOHNSON 30 HP 1995-2003 EVINRUDE/JOHNSON 35 HP 1995-2003 EVINRUDE/JOHNSON 4 DELUXE 1995-2003 EVINRUDE/JOHNSON 4 HP 1995-2003 EVINRUDE/JOHNSON 40 HP 1995-2003 EVINRUDE/JOHNSON 48 SPECIAL 1995-2003 EVINRUDE/JOHNSON 50 HP 1995-2003 EVINRUDE/JOHNSON 50 SPECIAL 1995-2003 EVINRUDE/JOHNSON 6 HP 1995-2003 EVINRUDE/JOHNSON 60 HP 1995-2003 EVINRUDE/JOHNSON 70 HP 1995-2003 EVINRUDE/JOHNSON 8 HP 1995-2003 EVINRUDE/JOHNSON 9.9 HP |
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