Evirude/Johnson 2-300 HP Outboards (Includes Jet Drives and Sea Drives), 1991-1994
Part #: B733

776 pages

CHAPTER ONE / GENERAL INFORMATION

CHAPTER TWO / TOOLS AND TECHNIQUES

CHAPTER THREE / TROUBLESHOOTING

CHAPTER FOUR / LUBRICATION, MAINTENANCE AND TUNE-UP
Lubrication / Storage / Complete submersion / Anticorrosion maintenance / Engine flushing / Tune-up / Specifications

CHAPTER FIVE / ENGINE SYNCHRONIZATION AND LINKAGE ADJUSTMENTS
Engine timing and synchronization / 3 and 4 (2-cylinder models) / 4 Deluxe models / 6 and 8 hp (2-cylinder models) / 1991 and 1992 9.9 and 15 hp (2-cylinder models) / 1993-on 9.9 and 15 hp (2-cylinder models) / 20, 25, 28 and 30 hp (2-cylinder models) / 35 jet, 40, 48 and 50 hp (2-cylinder models) / 1991 and 1992 60 and 70 hp (3-cylinder models) / 1993-on 60 and 70 hp (3-cylinder models equipped with tiller handle) / 1993-on 60 and 70 hp (3-cylinder models equipped with remote controls) / 65 jet, 80 Jet, 1.6 Sea Drive and 85-115 hp (90 V4 cross flow models) / 2.0 Sea Drive, 120 and 140 hp (90 V4 loop charge models) / 1991 101 Jet, 150 and 175 hp (90 V6 cross flow models) / 1992-on 105 Jet, 1991-on 150 and 175 hp (60 V6 models) / 3.0 Sea Drive, 1991 and 1992 200 and 225 hp (90 V6 loop charged models) / 1993-on 200 and 225 hp (90 V6 loop charged models); 4.0 Sea Drive, 250 an 300 hp (90 V8 loop charged models) / Specifications

CHAPTER SIX / FUEL SYSTEM
Fuel pump / Carburetor / TR and SV carburetor / Top feed carburetor / Minlon carburetors / Electric fuel primer pump / Manual fuel primer / Electric fuel primer solenoid / Fuel module and vapor separator / Fuel line and primer bulb / Specifications

CHAPTER SEVEN / IGNITION AND ELECTRICAL SYSTEMS
Battery charging system / Electric starting system / Starter / Neutral start switch / Ignition system / Magneto breaker point ignition system service / CD2U ignition / CD ignition / Optical ignition system (60 V6 models) / Specifications

CHAPTER EIGHT / POWER HEAD
Engine serial number / Fasteners and torque / Gaskets and sealants / Flywheel / Power head / Leaf valves / Thermostat / Specifications

CHAPTER NINE / GEARCASE
Service precautions / Propeller / Water pump / Gearcase / Pinion gear depth (40-70 hp, V4, V6 and V8 models) / Specifications

CHAPTER TEN / POWER TRIM AND TILT SYSTEMS
Touch-trim / Trim tilt motor testing / Power trim tilt assembly removal/installation / Conventional power trim and tilt system / Trim/tilt motor testing / Fastrak power trim/tilt system / Trim tilt motor testing / Specifications

CHAPTER ELEVEN / OIL INJECTION SYSTEMS
Accumix oil injection / OMC variable ratio oiling (VRO) system / Specifications

CHAPTER TWELVE / AUTOMATIC REWIND STARTERS
Rewind starter / Specifications

CHAPTER THIRTEEN / SEA DRIVES
Selectrim / Specifications

CHAPTER FOURTEEN / JET DRIVES
Maintenance / Water pump / Jet drive / Bearing housing / Intake housing liner / Specifications

INDEX

WIRING DIAGRAMS

Models covered:
1991 1992 1993 1994 EVINRUDE/JOHNSON 1.6 SEA DRIVE
1991 1992 1993 1994 EVINRUDE/JOHNSON 100 HP
1991 1992 1993 1994 EVINRUDE/JOHNSON 105 JET
1991 1992 1993 1994 EVINRUDE/JOHNSON 115 HP
1991 1992 1993 1994 EVINRUDE/JOHNSON 120 HP
1991 1992 1993 1994 EVINRUDE/JOHNSON 140 HP
1991 1992 1993 1994 EVINRUDE/JOHNSON 15 HP
1991 1992 1993 1994 EVINRUDE/JOHNSON 150 HP (60 V6)
1991 1992 1993 1994 EVINRUDE/JOHNSON 150 HP (90 V6)
1991 1992 1993 1994 EVINRUDE/JOHNSON 175 HP (60 V6)
1991 1992 1993 1994 EVINRUDE/JOHNSON 2.0 HP
1991 1992 1993 1994 EVINRUDE/JOHNSON 2.0 Sea Drive
1991 1992 1993 1994 EVINRUDE/JOHNSON 2.3 HP
1991 1992 1993 1994 EVINRUDE/JOHNSON 20 HP
1991 1992 1993 1994 EVINRUDE/JOHNSON 200 HP
1991 1992 1993 1994 EVINRUDE/JOHNSON 225 HP
1991 1992 1993 1994 EVINRUDE/JOHNSON 25 HP
1991 1992 1993 1994 EVINRUDE/JOHNSON 250 HP
1991 1992 1993 1994 EVINRUDE/JOHNSON 28 HP
1991 1992 1993 1994 EVINRUDE/JOHNSON 3 HP
1991 1992 1993 1994 EVINRUDE/JOHNSON 3.0 Sea Drive
1991 1992 1993 1994 EVINRUDE/JOHNSON 3.3 HP
1991 1992 1993 1994 EVINRUDE/JOHNSON 30 HP
1991 1992 1993 1994 EVINRUDE/JOHNSON 300 HP
1991 1992 1993 1994 EVINRUDE/JOHNSON 35 HP
1991 1992 1993 1994 EVINRUDE/JOHNSON 4 HP
1991 1992 1993 1994 EVINRUDE/JOHNSON 4 HP Deluxe
1991 1992 1993 1994 EVINRUDE/JOHNSON 4.0 Sea Drive
1991 1992 1993 1994 EVINRUDE/JOHNSON 40 HP
1991 1992 1993 1994 EVINRUDE/JOHNSON 48 HP
1991 1992 1993 1994 EVINRUDE/JOHNSON 50 HP
1991 1992 1993 1994 EVINRUDE/JOHNSON 6 HP
1991 1992 1993 1994 EVINRUDE/JOHNSON 60 HP
1991 1992 1993 1994 EVINRUDE/JOHNSON 65 JET
1991 1992 1993 1994 EVINRUDE/JOHNSON 70 HP
1991 1992 1993 1994 EVINRUDE/JOHNSON 8 HP
1991 1992 1993 1994 EVINRUDE/JOHNSON 80 JET
1991 1992 1993 1994 EVINRUDE/JOHNSON 85 HP
1991 1992 1993 1994 EVINRUDE/JOHNSON 88 HP
1991 1992 1993 1994 EVINRUDE/JOHNSON 9.9 HP
1991 1992 1993 1994 EVINRUDE/JOHNSON 90 HP

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