Product Details

Clymer repair manuals are written specifically for the do-it-yourselfer.

For routine maintenance or more extensive repairs involving engine and transmission disassembly, it has all the information you need.

Step-by-step procedures, detailed photography and extensive use of exploded views based on the complete disassembly of the machine.

Clymer shop manuals are perfect for everyone, from the first-time user to the seasoned professional.

CHAPTER ONE / GENERAL INFORMATION

CHAPTER TWO / TROUBLESHOOTING

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP

Pre-ride inspection / Engine break-in / Tune-up and maintenance service intervals / Battery / Fuel and lubricants / Periodic lubrication / Engine oil and filter change / Maintenance and inspection / Air filter / Valve clearance / Timing / Engine tune-up / Spark plug / Specifications

CHAPTER FOUR / ENGINE TOP END

Shop cleanliness / Exhaust system / Cylinder head cover / Camshaft and cam chain tensioner / Cylinder head / Valves / Cylinder / Piston and piston rings / Specifications

CHAPTER FIVE / ENGINE LOWER END

Shop cleanliness / Engine / Cam chain and rear guide / Crankcase / Seal replacement / Crankcase bearing replacement / Engine balancer / Oil strainer / Crankshaft / Specifications

CHAPTER SIX / CLUTCH, GEARSHIFT LINKAGE AND LUBRICATION SYSTEM

Right crankcase cover / Clutch / Oil pump / Balancer shaft driven gear / Primary drive gears / Speed sensor / Shift lever / External gearshift linkage / Clutch cable replacement / Specifications

CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM

Transmission operation / Service notes / Early and late transmission differences / Input shaft / Output shaft / Transmission inspection / Reverse shaft and lockout assemblies / Shift drum and forks / Specifications

CHAPTER EIGHT / FUEL SYSTEM

Carburetors / Carburetor cleaning and inspection / Float adjustment / Carburetor synchronization / Carburetor systems / Fuel valve / Throttle cable replacement / Specifications

CHAPTER NINE / ELECTRICAL SYSTEM

Resistance testing guidelines / Continuity testing guidelines / Basic ignition and charging system operation / Upper idle gear cover / Left crankcase cover / Lower idle gear / Stator and pickup coil / Rotor and starter clutch / Starter / Starting system switches / Ignition system / Charging system / Fan system / Water temperature warning circuit / Indicator circuits / Headlight / Taillight / Left handlebar switches / Specifications

CHAPTER TEN / COOLING SYSTEM

Safety precautions / Thermostat / Water temperature sending unit / Radiator and fan / Fan sending unit / Water pump / Specifications

CHAPTER ELEVEN / FRONT SUSPENSION AND STEERING

Front wheel / Front hub / Tie rods / Steering knuckle / Control arms / Shock absorbers / Steering shaft / Handlebar / Tires and wheels / Specifications

CHAPTER TWELVE / REAR SUSPENSION

Rear wheel / Rear wheel hub / Rear axle / Rear axle hub / Sprockets / Drive chain / Shock absorber / Rear suspension adjustment / Shock linkage / Swing arm / Specifications

CHAPTER THIRTEEN / BRAKES

Disc brake fundamentals / Front brake pads / Front brake calipers / Front master cylinder / Rear brake pads / Rear brake caliper / Rear master cylinder / Rear brake pedal / Brake system draining / Brake system bleeding / Brake disc / Specifications

CHAPTER FOURTEEN / BODY

Seat / Front panel / Headlight assembly / Fuel tank top panel / Front fender / Rear fender / Fuel tank / Fuel tank protectors / Foot guard assembly / Skid platesINDEX

COLOR WIRING DIAGRAM