HONDA TRX350 RANCHER ATV REPAIR SHOP MANUAL 2000 2001 2002 2003 2004 2005 2006

THE BEST, COMPLETE, EASY-TO-USE REPAIR & SERVICE MANUAL FOR THE

HONDA TRX350 RANCHER ATV

2000 ~ 2006

This repair manual covers

This repair and service manual covers Honda TRX350 Rancher models 2000 to 2006. Includes TRX350FE FourTrax Rancher 4x4 ES, TRX350FM FourTrax Rancher 4x4, TRX350TE FourTrax Rancher ES, and TRX350TM FourTrax Rancher.

THIS COMPLETE, MASSIVE 386 PAGE REPAIR MANUAL IS A MUST FOR OWNERS, RESTORERS, PROFESSIONAL & DO-IT-YOURSELF MECHANICS

Table of Contents

QUICK REFERENCE DATA

CHAPTER ONE: GENERAL INFORMATION

Manual organization | Warnings, cautions and notes | Safety | Serial numbers | Fasteners | Shop supplies | Basic tools | Precision measuring tools | Electrical system fundamentals | Basic service methods | Specifications

CHAPTER TWO: TROUBLESHOOTING

Operating equipment | Starting the engine | Starting difficulty | Poor idle speed performance | Poor medium and high speed performance | Electric starting system | Charging system | Ignition system | Lighting system | Cooling system | Combination meter | Fuel system | Engine overheating | Engine | Engine noises | Cylinder leak down test | Clutch | Transmission | Drivetrain | Handling | Frame noise | Brakes | Specifications

CHAPTER THREE: LUBRICATION, MAINTENANCE and TUNE-UP

Pre-ride checklist | Maintenance schedule | Tires and wheels | Battery | Periodic lubrication | Unscheduled lubrication | Periodic maintenance | Engine tune-up | Storage | Specifications

CHAPTER FOUR: ENGINE TOP END

Cleanliness | Exhaust system | Cylinder head cover | Rocker arms, pushrods and cylinder head | Valves and valve components | Cylinder | Piston and piston rings | Camshaft | Specifications

CHAPTER FIVE: ENGINE LOWER END

Servicing engine in frame | Engine | Recoil starter | Driven pulley | Alternator cover | Rear crankcase cover | Flywheel and starter clutch | Gearshift linkage | Reverse shaft assembly | Oil pump | Oil strainer screens | Crankcase and crankshaft | Transmission shifting check | Engine break-in | Specifications

CHAPTER SIX: CLUTCH AND PRIMARY DRIVE GEAR

ESP reduction gears (FE and TE models) | Clutch cover | Clutch lever assembly | Clutch assembly | Centrifugal clutch and primary drive gear | Change clutch | Specifications

CHAPTER SEVEN: TRANSMISSION AND INTERNAL SHIFT

MECHANISM Transmission|reverse system identification | Transmission troubleshooting | Transmission overhaul | Reverse idle gear assembly | Transmission inspection | Internal shift mechanism | Reverse selector cable replacement | Specifications

CHAPTER EIGHT: FUEL SYSTEM

Carburetor | Carburetor float level inspection | Carburetor adjustments | Carburetor heater | Throttle housing and cable | Fuel tank | Fuel valve | Air box | Choke cable replacement | Specifications

CHAPTER NINE: ELECTRICAL SYSTEM

Electrical component replacement | Charging system | Alternator | Ignition system | Starter | Starter relay switch | Diode | Electric shift system | Lighting system | Combination meter | Switches | Oil thermosensor | Speed sensor unit | Fuses | Wiring diagrams | Specification

CHAPTER TEN: FRONT SUSPENSION AND STEERING

Front wheel | Tires and wheels | Front hub|brake drum (two-wheel drive) | Front hub (four-wheel drive) | Shock absorbers | Tie rods | Steering knuckle | Control arms | Handlebar | Steering shaft | Specifications

CHAPTER ELEVEN: FRONT DRIVE MECHANISM (FOUR-WHEEL DRIVE)

Front drive axles | Driveshaft | Front differential | Specifications

CHAPTER TWELVE: REAR AXLE, SUSPENSION AND FINAL DRIVE

Rear wheels | Shock absorber | Rear axle | Final drive unit | Driveshaft | Swing arm | Specifications

CHAPTER THIRTEEN: BRAKES

Brake service | Front brake drum | Front brake shoe replacement | Front brake panel | Wheel cylinders | Front master cylinder | Brake fluid draining | Brake bleeding | Rear drum brake | Rear brake shoe replacement | Rear brake panel | Front brake hose replacement | Rear brake pedal and cable | Rear brake lever|parking brake cable | Specifications

CHAPTER FOURTEEN: OIL COOLER and COOLING FAN

Oil hoses | Oil cooler | Cooling fan (except TRX350TM)

CHAPTER FIFTEEN: BODY

Retaining clips | Retaining tabs | Seat | Recoil starter cover | Side covers | Fuel tank cover | Front carrier | Front bumper | Center mud guards (FE and TE models) | Front mud guards | Rear mud guards (FM and TM models) | Front fender | Headlight grill | Rear carrier | Rear fender | Tool box | Handlebar cover

COLOR WIRING DIAGRAMS

Clymer motorcycle repair manuals can save you money on maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job, from maintenance and troubleshooting, all the way to complete teardown and rebuild.

CONDITION: NEW

SIZE: 7 1/2 x 10

FORMAT: GLOSSY HEAVY PAPER STOCK COVER

NUMBER OF PAGES: 386

PROFUSELY ILLUSTRATED WITH HUNDREDS OF ORIGINAL PHOTOS & DRAWINGS