Product Details

Clymer repair manuals are written specifically for the do-it-yourselfer.

For routine maintenance or more extensive repairs involving engine and transmission disassembly, it has all the information you need.

Step-by-step procedures, detailed photography and extensive use of exploded views based on the complete disassembly of the machine.

Clymer shop manuals are perfect for everyone, from the first-time user to the seasoned professional.

CHAPTER ONE / GENERAL INFORMATION

CHAPTER TWO / TROUBLESHOOTING

CHAPTER THREE / PERIODIC LUBRICATION, MAINTENANCE AND TUNE-UP

Routine checks / Maintenance intervals / Periodic lubrication / Oil and filter change / Periodic maintenance / Tune-up / Ignition timing / Specifications

CHAPTER FOUR and FIVE / ENGINE

Cylinder head covers and rocker arms / Hydraulic tappets / Camshafts / Cam chain tensioner / Cylinder head / Valves and components / Cylinder / Piston and rings / Oil jet / Removal / installation / Crankcase and crankshaft / Crankcase bearing / Crankshaft / Connecting rods / Output gear / Output gear case overhaul / Engine break-in / Specifications

CHAPTER SIX / CLUTCH, PRIMARY DRIVE GEAR, GEARSHIFT LINKAGE AND OIL PUMP

Clutch release lever / Right crankcase cover / Oil pump chain and sprockets / Primary drive gear / External shift mechanism / Oil pump / Specifications

CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM

Main shaft / Countershaft / Internal shift mechanism / Specifications

CHAPTER EIGHT / FUEL AND EMISSION CONTROL SYSTEMS

Carburetor operation service adjustment / Fuel filter / Air filter housing and fuel pump / Fuel tank / Crankcase breather system / Evaporative emission control system / Pulse secondary air injection PAIR system / Specifications

CHAPTER NINE / ELECTRICAL SYSTEM

Charging system / Left crankcase cover and stator coil / Flywheel, starter clutch, starter reduction gears and gearshift spindle A / Ignition system troubleshooting / Ignition coils / Ignition pulse generator / Ignition control module ICM / Starter drive gear and torque limiter / Starter / Headlight / Speedometer and speed sensor / Coolant temperature switch / Coolant temperature indicator check unit / Fan motor switch / Oil pressure indicator and oil pressure switch / Side stand switch / Clutch switch / Front brake light switch / Rear brake light switch / Ignition switch / Handlebar switch / Turn signal relay / Diodes / Horn / Fuses / Specifications

CHAPTER TEN / COOLING SYSTEM

Temperature warning system / Inspection / Hoses / Pressure test / Radiator / Cooling fan / Coolant reserve tank / Thermostat / Coolant temperature switch / Water pump mechanical seal inspection / Water pump / Specification

CHAPTER ELEVEN / WHEELS AND TIRES

Final driven flange / Front and rear hubs / Wheel service / Specifications

CHAPTER TWELVE / FRONT SUSPENSION AND STEERING

Handlebar / Front fork / Steering head and stem / Steering bearing preload / Steering head and stem bearing race / Specifications

CHAPTER THIRTEEN / REAR SUSPENSION AND FINAL DRIVE

Shock absorber / Swing arm / Final drive unit and drive shaft / Final drive unit / Specifications

CHAPTER FOURTEEN / BRAKES

Brake pads / Caliper / Master cylinder / Rear master cylinder reservoir / Brake disc / Brake bleeding / Drum brake / Brake pedal / Specifications

CHAPTER FIFTEEN / BODY AND EXHAUST SYSTEM

Seat / Side covers / Steering covers / Windshield / Saddlebags / Fenders / Footrest / Left crankcase rear cover / Exhaust system / Specifications

INDEX

WIRING DIAGRAMS

NOTE: This manual is not exclusive to the model specified in this listing and contains information on a variety of makes and models.