Product Details

Clymer repair manuals are written specifically for the do-it-yourselfer.

For routine maintenance or more extensive repairs involving engine and transmission disassembly, it has all the information you need.

Step-by-step procedures, detailed photography and extensive use of exploded views based on the complete disassembly of the machine.

Clymer shop manuals are perfect for everyone, from the first-time user to the seasoned professional.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION

CHAPTER TWO / TROUBLESHOOTING

Engine management system diagnostic codes / Cruise control system diagnostic codes / Specifications

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP

Maintenance schedule intervals / Periodic lubrication / Engine oil change / Transmission oil change / Periodic maintenance / Control cables / Tune-up / Idle speed adjustment / Specifications

CHAPTER FOUR / ENGINE

Removal installation / Rocker arms and pushrods / Cylinder head / Valves and components / Cylinder / Piston and rings / Pushrods / Valve lifters / Oil pump / Camshaft support plate / Crankcase and crankshaft / Break-in / Specifications

CHAPTER FIVE / CLUTCH AND PRIMARY DRIVE

Primary chain case cover / Clutch shell, compensating sprocket and primary drive chain / Clutch shell, clutch hub and sprocket / Primary chain and guide / Compensating sprocket / Primary chain case housing / Starter jackshaft / Clutch cable / Specifications

CHAPTER SIX / TRANSMISSION

Shifter assembly / External shift mechanism / Transmission top cover / Shift cam / Shift arm assembly / Shift forks / Transmission side door and transmission shaft / Transmission shafts / Main drive gear / Transmission clutch release cover assembly / Transmission drive sprocket / Transmission case / Oil pan / Specifications

CHAPTER SEVEN / FUEL, EXHAUST AND EMISSION CONTROL SYSTEMS

Air filter back plate / Carburetor operation / Carburetor / Intake manifold / Electronic fuel injection EFI / Depressurizing the fuel system / Induction module / Throttle and idle cables / Starting enrichment valve choke cable / Fuel tank console / Fuel tank / Fuel pump and fuel filter / Exhaust system / Evaporative emission control system / Specifications

CHAPTER EIGHT / ELECTRICAL SYSTEM

Battery / Charging system / Alternator / Voltage regulator / Ignition system / Starting system / Lighting system / Switches / Horn / Turn signal module / Speedometer speed sensor / Starter relay / Instruments / Sound , CD and intercom systems / Fuses / Circuit breaker /

WIRING DIAGRAMS/ SPECIFICATIONS

CHAPTER NINE / WHEELS, HUBS AND TIRES

Front and rear hubs / Bearing end play check / Driven sprocket / Drive belt / Specifications

CHAPTER TEN / FRONT SUSPENSION AND STEERING

Handlebar / Front fork-non cartridge type / Front fork air pressure adjustment / Front fork-cartridge type / Steering head and stem / Steering head bearing race / Steering play / Specifications

CHAPTER ELEVEN / REAR SUSPENSION

Shock absorbers / Shock air pressure adjustment / Rear swing arm / Specifications

CHAPTER TWELVE / BRAKES

Brake pad replacement / Front and rear caliper / Front and rear master cylinder / Rear brake pedal / Brake hose and line / Brake disc / Bleeding the system / Rear brake pedal / Specifications

CHAPTER THIRTEEN / CRUISE CONTROL

System components and operation / Control cables / Cruise control module / Switches / Specifications

CHAPTER FOURTEEN / BODY

Seat / Front and rear fender / Windshield and headlight nacelle / Front fairing / Saddlebags and guards / Tour-pak / Footboards / Specifications

SUPPLEMENT / 2003-2005 MODEL SERVICE INFORMATION

INDEX

WIRING DIAGRAMS

NOTE: This manual is not exclusive to the model specified in this listing and contains information on a variety of makes and models.