48V 500A DC Motor Speed Controller fits Curtis EZGO Club Car Golf Cart#1268-5501
Product Description

The separately excited motor speed controller, Curtis Controller Model 1268-5501, operates at a high frequency of 16 kHz, making them a noiseless and cost-efficient choice as they allow smooth control of brake, torque, and speed. It is designed to suit heavy-duty transport vehicles ranging from high-power demand golf carts to utility vehicles.

 

The Curtis 1268-5501 is a 36-48-volt model with 500 amperes current limit and utilizes a 0-5K ohms throttle input. It weighs 3.9 kg and is 229 mm in length, 178 mm in width, and 81 mm in depth. The design is particularly similar to Curtis 1266 but is more suitable for heavier applications. The design is particularly similar to Curtis 1266 but is more suitable for heavier applications. This controller has regenerative braking and programmable parameters as its key features. It also has well-protected components, cutback functions, mobilization control, and WalkAway feature among others.

Specifications

The 1268-5501  SX controller has the following specifications:

NOMINAL VOLTAGE RANGE

36-48 V

MINIMUM ELECTRICAL ISOLATION

Due to Heatsink: 500 VAC

LOGIC INPUT

 
  • Power Input Voltage

16.8 V

  • Power Input Current

W/o Programmer: 160 mA

W/ Programmer: 200 mA

  • Voltage

High: Greater than 20 V

Low: Less than 7.5 V

  • Current

10 mA

CURRENT LIMIT

500 A

2 MINUTE RATING

Armature: 500 A

Field: 50 A

OPERATING FREQUENCY

16 kHz

THROTTLE INPUT

0-5K ohms

TEMPERATURE

 
  • Ambient (Operational)

-40°C to 50°C

  • Under temperature Cutback (Heatsink)

-25 °C (50% armature current)

  • Overtemperature Cutback (Heatsink)

Starts at 85 °C

Cutoff finishes at 95°C



Features and Benefits

 

The 1268-5501  controller has many features and benefits, making it a great choice for your electric vehicle. Some of them are:

 

  • It has a microprocessor-based logic that provides optimal performance and protection.

  • It has a programmable personality module that allows you to customize the controller settings to suit your preferences and needs.

  • It has a thermal management system that prevents overheating and extends the controller's life.

  • It has a diagnostic LED that indicates the controller status and fault codes.

  • It has a regenerative braking feature that recovers energy and reduces battery consumption.

  • It has a high-frequency switching that reduces noise and electromagnetic interference.

Applications

The 1268-5501  SX controller can be used for various electric vehicles.

Electric Vehicle

Physical Specifications

WEIGHT

3.9 kg

DIMENSION

 

  • Length

229 mm

  • Width

178 mm

  • Depth

81 mm

PACKAGING

IP64, IP67



Features

Feature

Purpose

Regenerative Braking

Ensures longer operation, reduces motor heating, and decreases brush wear

Adjustable and Programmable Parameters

A feature allowing control of brake, speed, and torque and to match motor requirements

MultiMode input

The top speed of the vehicle is controlled and with applied limits along with 2 operating personalities

Hall Effect Speed Sensor

The speed control is improved due to this feature

Anti-rollback function

When driving uphill, the vehicle is inhibited to roll backward

Anti-stall function

Protects motor commutator from harm

High Pedal Disable

Allows a safe start by monitoring the status of the throttle. If the vehicle is started with an applied throttle, this feature disables it from operating until the throttle is returned to the neutral position

WalkAway braking

The vehicle can only operate at low speeds when off

Reverse Signal Driver

If the vehicle is reversing, it gives a low signal

Short Circuit Protection

Outputs and has integrated protection from coil spike

Buzzer Sound

Reverse: Steady

WalkAway Braking: Intermittent

Status LED

Allows viewing of diagnostics

Plastic Cover

Helps in resisting splashes

Easy Installation

No further alterations are necessary

IP64 and IP67

Ingress Protection (IP) rating that protects the controller from the rugged environment



Accessories Compatible with Curtis 1268

  1. Curtis 1314 - a compatible 32-bit application that runs on personal computers with Windows as an operating system that functions similarly to the handheld Curtis controller.

  2. Curtis 1311 - a programmer that assists in parameter control and system diagnostics.

Frequently Asked Questions & Answers

Q: How do I program the controller settings?

 

A: You need to use the Curtis handheld programmer (Model 1313 or Model 1314) to access and modify the controller settings. You can connect the programmer to the controller via the programming port on the personality module.

 

Q: How do I read the diagnostic LED?

 

A: The diagnostic LED is located on the front panel of the controller. It flashes colors and patterns to indicate the controller status and fault codes. You can refer to the user manual for the LED codes and meanings.

 

Q: How do I reset the controller?

 

A: You can reset the controller by turning off the key switch or disconnecting the battery for a few seconds. This will clear any temporary faults and restore normal operation.

 

Q: How do I test the throttle input?

 

A: You can test the throttle input by measuring the resistance between pins A2 (+) and A3 (-) on the J1 connector of the controller. The resistance should vary from zero to five kilohms as you move the throttle from minimum to maximum position.

 

Q: How do I troubleshoot the regenerative braking feature?

 

A: You can troubleshoot the regenerative braking feature by checking the following:

 

  • The brake switch is working properly and is connected to pin B+ on the J1 connector of the controller.

  • The brake pedal is adjusted correctly and does not activate the brake switch at rest position.

  • The brake current limit is set to a suitable value in the controller settings.

  • The battery voltage is within the operating range of the controller.



Dimensions



Wiring Diagram

Wiring Diagram for 1268 with EM brake



Wiring Diagram for 1268 with WalkAway function

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