Product Details

Clymer repair manuals are written specifically for the do-it-yourselfer.

For routine maintenance or more extensive repairs involving engine and transmission disassembly, it has all the information you need.

Step-by-step procedures, detailed photography and extensive use of exploded views based on the complete disassembly of the machine.

Clymer shop manuals are perfect for everyone, from the first-time user to the seasoned professional.

CHAPTER ONE / GENERAL INFORMATION

CHAPTER TWO / TROUBLESHOOTING

CHAPTER THREE / PERIODIC LUBRICATION, MAINTENANCE AND TUNE-UP

Routine checks / Pre-checks / Maintenance intervals / Tires / Battery / Periodic lubrication / Periodic maintenance / Tune-up / Specifications / Torque

CHAPTER FOUR / ENGINE

Servicing engine in frame / Engine principles / Engine / Cylinder head cover and camshafts / Camshaft chain tensioner / Cylinder head / Valve and valve components / Cylinder block / Pistons, piston pins and piston rings / Oil pump and strainer / Oil level switch / Crankcase / Crankshaft / Connecting rods / Starter clutch and gears / Break-in / Specifications

CHAPTER FIVE / CLUTCH

Clutch / Clutch release mechanism / Clutch cable / Specifications

CHAPTER SIX / TRANSMISSION

Drive sprocket cover / Engine sprocket / External shift mechanism / Transmission gears / Internal shift mechanism / Specifications

CHAPTER SEVEN / FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS

Carburetor / Fuel level / Fuel tank / Fuel shutoff valve / Fuel filter / Fuel pump / Evaporative emission control (California models) / Air injection system / Exhaust system / EXUP system / Specifications

CHAPTER EIGHT / ELECTRICAL SYSTEM

Charging system / Ignition system / Electric starter / Lighting system / Switches / Wiring connectors / Electrical controls / Fuel pump testing / EXUP system / Fuses / Specifications

CHAPTER NINE / COOLING SYSTEM

Cooling system inspection / Coolant reservoir / Radiator and fan / Thermostat / Water pump / Hoses / Coolant pipes / Thermo switch and thermo unit / Specifications

CHAPTER TEN / FRONT SUSPENSION AND STEERING

Front wheel / Front hub / Wheel balance / Tubeless tires / Tubeless tire changing / Handlebars / Steering head / Front fork / Specifications

CHAPTER ELEVEN / REAR SUSPENSION

Rear wheel / Rear hub / Rear sprocket and coupling / Drive chain / Wheel balancing / Tire changing and repair / Shock absorber / Swing arm and shock linkage / Shock linkage / Specifications

CHAPTER TWELVE / BRAKES

Disc brakes / Brake pad replacement / Brake calipers / Front master cylinder / Rear master cylinder / Brake hose replacement / Brake disc / Bleeding the system / Rear brake pedal / Specifications

CHAPTER THIRTEEN / BODY AND FRAME

Front fender / Lower fairing / Upper fairing / Upper fairing mounting brackets / Seats / Frame side cover / Side stand / Foot pegs / Frame / Specifications

INDEX

WIRING DIAGRAMS