BoxWrench Basic Engine Building - Volume 1

This DVD will show mechanics of any skill level the complete and proper processes to complete an engine rebuild for almost any type of engine. The building techniques shown are just as useful for V-8 engines as they will be for straight-6, V-6 or 4 cylinder engines. Many different brands of engines are taken apart in this video and then every step of their refurbishing and re-assembly procedures are shown in detail.

Designed with the first time mechanic in mind this educational video will leave nothing unexplained as you follow our engines through every technique required to remove the engine from the chassis and completely disassemble every engine component. You'll follow every part through the machine shop to see what goes on behind dosed doors in order to return your parts to a “factory fresh” status. We’ll take you through the critical pre-assembly checking process to ensure proper clearances and operation. The final assembly is the most detailed section of the video. You’ll see every method for proper sealing, torqueing and assembly of your refreshed or new components. We’ll explain all the appropriate theories and techniques such as “Firing Orders” and “Ignition Wiring.” Then we’ll show you tips on installing your engine back in the chassis and take you through the start-up and break-in procedures that are required for any engine type.

Most Importantly, you'll see every tool required being used. Once you see how to operate a particular tool or you see an engine design theory explained, you'll have that knowledge forever. This DVD is designed to give you a positive understanding of all the basic engine building techniques and concepts and then actually show you every step of the application of those techniques. Printed instruction books can’t do that. The BoxWrench Video Series can.

Table of Contents
  • Preparation
    • Introduction (Choice)
    • Planning
    • Tools & Supplies
    • Safety
  • Removal
    • Topside Disconnect
    • Front Accessories
    • Underside Disconnect
    • Hoisting
  • Disassembly
    • Centerbolt & Flywheel
    • Drain Fluids
    • Front Accessories
    • Side/Top Accessories
    • Valve Train
    • Cylinder Heads
    • Oil Pan & Timing Set
    • Block Underside
    • Pistons
    • Crankshaft
    • Camshaft
    • Block Teardown
    • Heads Teardown
  • Machining
    • Degrease
    • Inspect & Measure
    • Diagnosis
    • Cylinder Block
    • Cylinder Heads
    • Connecting Rods
    • Hone
    • Final Prep & Cleaning
  • Pre-Assembly
    • Camshaft
    • Crankshaft
    • Timing Set
    • Pistons
    • Oil Pump
    • Cylinder Head Prep (Choice)
    • Piston to Valve Clearance
    • Long Block Build-Up
    • Painting
  • Final Assembly
    • Engine Plugs
    • Camshaft
    • Crankshaft (Choice)
    • Timing Set
    • Pistons
    • Timing Cover (Choice)
    • Oil Pump & Pan
    • Heads Assembly
    • Heads Install
    • Valve Train
    • Valve Lash Adjustment
    • Intake Manifold
    • Engine Externals
    • Pre-Oil
    • Ignition and Plug Wires
    • Accessories
  • lnstallation
    • Hoisting
    • Underside
    • Front Accessories
    • Top Side
  • Start-Up
    • Pre-Start Checklist
    • Camshaft Break-In
    • Initial Timing