Repair & Service Manual

Covers:
Indmar Diesel Inboard Shop Manual One Two Three Cylinder Engines 1980-2009.

This manual is 248 pages.

Clymer marine repair manuals are the number one source for marine engine repair and service information. Each marine manual is written specifically for the do-it-yourselfer as well as the experienced mechanic. Owning a Clymer marine repair manual is an inexpensive way to keep your boat engine running properly.

Each marine manual provides step-by-step instructions based on the complete disassembly of the engine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure.

Clymer marine repair manuals are the most user-friendly repair manuals available today. Each manual includes:

Handy thumb-tabs that put the chapter you need right at your fingertips.
Detailed sub steps that expand on repair procedure information.
Notes, cautions and warnings throughout each chapter that pinpoint critical information.
Numbered instructions that guide you through every repair procedure step by step.
Bold figure numbers that help you quickly match illustrations with instructions.
Detailed illustrations, drawings and photos that guide you through every procedure.
Enlarged insets that help you identify and examine parts in higher detail.
Numbered table of contents that’s easy to use so you can find the information you need fast.
Detailed wiring diagrams (color on select titles) for ease of use in troubleshooting and electrical service procedures.

Written and edited by industry experts, every marine manual provides reliable step-by-step technical information in a wide variety of industries. If you are involved in the repair and service of marine engines a Clymer marine manual is an essential tool that you should be using.

Inside you'll find:

CHAPTER ONE / GENERAL INFORMATION Manual organization / Notes, cautions and warnings / Safety first / Service hints / Parts replacement / Torque specifications / Fasteners / Lubricants / RTV gasket sealant / Threadlock / Basic hand tools / Precision measuring tools / Mechanic's tips / Bearing replacement / Seals

CHAPTER TWO / TROUBLESHOOTING Starting system / Charging system / Charging system tests / Fuel system / Cooling system / Engine exhaust smoke / Engine noises / Engine troubleshooting / Cooling system / Lubrication system

CHAPTER THREE / OPERATION, LUBRICATION, MAINTENANCE AND TUNE-UP Fuel requirements / Preoperational checks / Starting checklist / Stopping the engine / Emergency engine stopping / Post-operational checks / Engine maintenance and lubrication / Cooling system / Battery / Engine tune-up / Transmission

CHAPTER FOUR / LAY-UP AND FITTING OUT Lay-up / Cooling system draining / Fitting out

CHAPTER FIVE / SINGLE-CYLINDER ENGINES Diesel engine fundamentals / Engine serial number and code / Replacement parts / Engine removal precautions / Valve cover / Breather assembly / Decompression mechanism / Cylinder head / Rocker shaft assembly / Valves and valve seats / Push rods / Piston/connecting rod assembly / Timing gearcase / Lubrication system / Flywheel / Drive disc / Crankshaft / Main bearings / Camshaft / Cylinder block

CHAPTER SIX / MULTICYLINDER ENGINES Engine serial number and code / Replacement parts / Engine / Valve cover / Breather assembly / Decompression mechanism / Exhaust manifold / Cylinder head / Rocker shaft assembly / Valves and valve seats / Push rods / Piston/connecting rod assembly / Timing gearcase / Lubrication system / Flywheel / Drive disc / Crankshaft / Main bearings / Camshaft / Cylinder block

CHAPTER SEVEN / FUEL INJECTION AND GOVERNOR SYSTEMS Fuel injection fundamentals / Fuel injection system bleeding / Fuel injection timing / Fuel injector / Fuel injection pump / Fuel transfer pump / Fuel lines / Governor system

CHAPTER EIGHT / COOLING SYSTEM Cooling systems / Thermostat / Hose replacement / Drive belts / Seawater pump / Freshwater pump / Freshwater cooling system maintenance / Seawater cooling system maintenance

CHAPTER NINE / ELECTRICAL SYSTEM Battery / Electrical protection / Charging system / Starting system / Switches / Senders / Warning lamps / Alarm buzzer / Tachometer

CHAPTER TEN / TRANSMISSION--KM SERIES Operation / Removal/installation / Overhaul / Reassembly / Bearing adjustment / Drive disc

CHAPTER ELEVEN / TRANSMISSION--KBW SERIES Operation / Removal/installation / Overhaul / Bearing adjustment / Drive disc

INDEX

WIRING DIAGRAMS

MODELS COVERED:

1980-1983 YANMAR 1GM
1983-2009 YANMAR 1GM10
1980-1983 YANMAR 2GM
1983-2005 YANMAR 2GM20
1983-2005 YANMAR 2GM20F
1980-1983 YANMAR 2GMF
1980-1983 YANMAR 3GM
1983-2005 YANMAR 3GM30
1983-2005 YANMAR 3GM30F
1980-1983 YANMAR 3GMD
1980-1983 YANMAR 3GMF
1980-1983 YANMAR 3HM
1983-1992 YANMAR 3HM35
1983-1992 YANMAR 3HM35F
1980-1983 YANMAR 3HMF

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