Chevrolet Truck Utility 1941 Maintenance Manual - Us Ww2 Tm10-1287 On Dvd on 2040-parts.com

Maintenance Manual, Chevrolet ¾ Ton (LC) 4x2 Truck, Built For United States Army, Model 3605 – TM10-1287

Perfect Scanned copy. Scanned as high resolution TIF images & Digitally cleaned page by page. 181 pages packed with invaluable data including many illustrations, tables and photographic plates. Manual printed in November 1941 by the Chevrolet Motor Division, General Motors Sales Corporation, Detroit Michigan for the United States Army. This Manual is labelled as covering the ¾ Ton model of the 1941 Chevrolet utility but also covers the ½ Ton and 1½ Ton versions of the vehicle (Different Suspensions, drivelines etc). See the detailed index listing below. The military version of this iconic vehicle had minimal differences to the standard civilian vehicle of the period, with changes such as the de-plating of the chrome trims. Guaranteed the best quality copy of this manual available anywhere.

Also included on the CD is an Adobe Acrobat version of the manual for easy browsing (Adobe Reader 7.0 supplied on the CD).  Comes on a high quality CD in a nicely printed Jewel case.

Contents - Sections

Driver Instructions

Lubrication

Body

Frame

Shock Absorbers

Front Axle

Front Springs

Rear Axle

Propeller Shaft

Universal Joints

Rear Springs

Brakes

Engine

Fuel System

Cooling System

Clutch

Transmission

Fuel & Exhaust

Steering Gear

Wheels & Tires

Chassis Sheet Metal

Electrical

Index

Contents - Index

Accelerating Pump, Lubrication, Carburetor

Acids, Crankcase

Adjustment, Brake Shoes

Adjustment, Breaker Points

Adjustment, Clutch Pedal

Adjustment, Connecting Rod Bearing

Adjustment, Fan Belt

Adjustment, Front Wheel Bearings

Adjustment, Horn Blowing Button

Adjustment, Parking Brake

Adjustment, Parking Brake Toggle Lever

Adjustment, Rear Wheel Bearings 1½ Ton Truck

Adjustment, Ring Gear & Pinion ½, ¾ Ton Trucks

Adjustment, Ring Gear & Pinion 1½ Ton Trucks

Adjustment, Service Brakes

Adjustment, Steering Gear

Adjustment, Toe-In

Adjustment, Valve

Aiming Headlamps

Air Cleaner

Alcohol, Anti-Freeze Solution

Alcohol, Cleaning Hydraulic Brake Parts

Alignment, Connecting Rod

Alignment, Frame

Alignment, Front Axle

Anti-Freeze Solutions

Arms, Valve Rocker

Auxiliary Springs 1½ Ton Trucks

Axle, Front

Axle, Front Specifications

Axle, Rear ½, ¾ Ton Trucks

Axle, Rear 1½ Ton Trucks

Axle, Rear Lubrication

Axle Shaft Bearing, ½, ¾ Ton Trucks

Axle Shaft, Replacement, ½, ¾ Ton Trucks

Axle Shaft, Replacement, 1½ Ton Trucks

Axle Shaft Spacer, Clearance, ½, ¾ Ton Trucks

Axle Specifications, Front

Axle Specifications, Rear

Axle Tools Required, Front

Axle Tools Required, Rear

Axle Troubles & Remedies, Front

Axle Troubles & Remedies, Rear

Baffle, Crankcase Ventilator

Balance, Wheel & Tire

Balancer, Harmonic

Battery, Care of, Testing, etc

Battery Test

Bearing, Axle Shaft, ½, ¾ Ton Trucks

Bearing, Camshaft

Bearing, Clutch Pilot

Bearing, Clutch Throwout

Bearing, Connecting Rod

Bearing, Differential, ½, ¾ Ton Trucks

Bearing, Front Wheel, Adjustment

Bearing, Front Wheel, Replacement

Bearing, Main, Engine

Bearing, Rear, Transmission Min Shaft 3-Speed

Bearing, Rear Wheel, Adjustment, 1½ Ton Trucks

Bearing, Steering Mast Jacket

Bearing, Transmission Counter Gear, 3-Speed

Bearing, Transmission Counter Shaft, 3-Speed

Bearing, Transmission Counter Shaft, 4-Speed

Bleeding the Hydraulic Brake System

Body, Construction, etc

Brake, Adjustment, Service

Brake Adjustment, Parking

Brake, Bleeding

Brake Cables

Brake Drums

Brake Fluid

Brake Linings

Brake Main Cylinder Overhaul

Brakes, Operation

Brakes, Parking

Brake Parts, Cleaning

Brake Pedal, Lubrication

Brake Pedal, Mounting

Brake Pedal, Toe-Board Clearance

Brake Relining

Brake Shoe Adjustment

Brake Shoe Removal

Brake Shoe Replacement

Brake Specifications

Brake System, Cleaning & Flushing

Brake Tools Required

Brake Troubles & Remedies

Brake Tubing

Bulb Data, Lamp

Bushing, Kingpin

Bushing, Propeller Shaft, ½ Ton Trucks

Bushing, Shackle, Threaded

Bushing, Steering Knuckle

Button Adjustment, Horn

Cable, Brake

Camber

Camshaft

Camshaft Bearings

Camshaft Gear

Cap, Gasoline Tank

Cap, Valve Spring

Capacities, Gasoline Tank

Capacities, Unit, Lubricant

Carburetor, Downdraft

Carburetor, Pump Lubrication

Carrier, Differential, 1½ Ton Trucks

Caster

Channel, Run, Door Glass

Channel, Door Glass Cam

Chart, Lubrication, Chassis

Chassis, Lubrication & Lubricants

Chassis Sheet Metal

Chassis Sheet Metal, Front End Unit Removal

Checking Engine Cylinders

Checking Voltage Regulator

Circuit Breaker

Classification, Engine Oil, Viscosity

Cleaner, Air

Cleaning & Flushing Brake System

Cleaning, Hydraulic Brake Parts

Clutch

Clutch Gear, Transmission, 3 Speed

Clutch Pedal Adjustment

Clutch Pedal, Lubrication

Clutch Pedal, Mounting

Clutch Pilot Bearing

Clutch Sleeve

Clutch Sleeve Assembly, Synchronizing

Clutch, Specifications

Clutch, Starting Motor Over-running

Clutch Throwout Bearing, Lubrication

Clutch, Tools Required

Clutch, Troubles & Remedies

Coil, Ignition

Compression, Engine

Condenser Test

Condenser, Radio By-Pass

Connecting Rod

Connecting Rod Bearing Adjustment

Connecting Rod Alignment

Connecting Rod Dipper

Connecting Rod, Steering

Contact Points, Cleaning

Cooling System

Cooling System, Care

Cooling System, Service

Cooling System, Specifications

Cooling System, Troubles & Remedies

Core, Radiator

Corrosion, Crankcase & Parts

Countergear, Bearings, Transmission, 4 Speed

Countergear, Transmission, 3 Speed

Countershaft Bearings, Transmission, 4 Speed

Cover Assembly, Transmission, 4 Speed

Cover, Valve Spring

Cover, Timing Gear

Crankcase Dilution, Water, Gas, etc

Crankcase Front End Plate

Crankcase Ventilator

Crankshaft

Crankshaft Gear

Current Regulator

Cut-Out Relay

Cylinder Boring

Cylinder, Engine, Checking

Cylinder Head

Cylinder Head Gasket

Cylinder Hone

Cylinder, Main Brake

Cylinder, Wheel Brake

Cylinder, Wheel, Sizes & Identification

Data, Lamp Bulbs

Differential Bearings, ½, ¾ Ton Trucks

Differential Carrier, 1½ Ton Trucks

Differential, ½, ¾ Ton Trucks

Dilution, Engine Oil, Crankcase

Dippers, Connecting Rod, Checking

Disc, Clutch

Distributor, Ignition

Distributor, Oil

Distributor Points

Door Glass, Replacement

Door Lock

Door Window Regulator

Driver Instructions

Drive, Starting Motor

Drums, Brake

Dynamic Balance, Wheels & Tires

Electrical System

Electrical System Specifications

Electrical System, Tools Required

Electrical System, Troubles & Remedies

Electrical System, Wiring

Energizing Springs, Transmission, 3 Speed

Engine

Engine, Lubrication

Engine Mountings

Engine Oiling System

Engine Removal

Engine Specifications

Engine Speed Governor

Engine, Tools Required

Engine Troubles & Remedies

Engine Tune-Up

Exhaust Manifold

Exhaust System

Exhaust System Suspension

Fan

Fan Belt Tension

Fender, Front, Removal

Filler Cap, Gasoline Tank

Filter, Oil

Float Level, Carburetor

Fluid, Brake

Fluid, Shock Absorber

Flywheel

Frame

Frame, ½ Ton Truck

Frame, ¾ Ton Truck

Frame, 1½ Ton Truck

Frame, Alignment

Frame, Body Attachment

Frame Dimensions

Frame Straightening

Front Axle

Front Axle “I” Beam

Front Axle Specifications

Front Axle, Tools Required

Front Axle, Troubles & Remedies

Front Propeller Shaft, ¾ Ton Truck

Front Springs

Front Suspension Alignment

Front Wheel Bearing

Front Wheel Bearings, Lubrication

Front Wheels, Removal

Fuel Pump

Fuel System

Fuel System, Specifications

Fuel System, Tools Required

Fuel System, Troubles & Remedies

Fuel Tank & Exhaust System

Gap, Spark Plug

Gases, Crankcase

Gasoline Tank Capacities

Gauge, Gasoline

Gauge, Oil

Gear, Clutch, 3 Speed

Gear, Steering

Gear Transmission Reverse Idler, 3 Speed

Gear Transmission Reverse Idler, 4 Speed

Gears, Timing

Gearshifting

Gearshift Lever, Transmission

General Lubrication

Generating System

Generator

Generator, Lubrication

Generator, Overhaul & Testing

Geometry, Steering

Glass, Door Window Replacement

Glass Run Channel, Front Door

Glass, Windshield

Governor, Engine Speed

Grinding Valves

Guides, Valve

Hanger, Rear Spring

Harmonic Balancer

Head, Cylinder

Headlamp

Headlamp Aiming

Headlamp Removal

Honing Cylinders

Horn Blowing Button, Adjustment

Housing, Propeller Shaft, ½ Ton Truck

Identification, Brake Wheel Cylinder Sizes

Identification, Rocker Arm

Ignition Distributor

Ignition Distributor, Lubrication

Ignition System

Ignition Timing

Inflation Pressure, Tires

Instructions, Driver

Instructions, Operating

Intake Manifold

Joint, Universal, ½ Ton Truck

Joint, Universal, ¾, 1½ Ton Truck

Kingpin

Kingpin Bushings

Kingpin Inclination

Kingpin, Replacement

Lamp Bulb Data

Lever, Gearshift

Lifter, Valve

Lighting Switch

Lighting Switch Connections

Lining, Brake

Link, Shock Absorber

Lock, Door, Replacement

Lubricant, Additions to Axle & Transmission

Lubricants, Recommended

Lubrication, After 500 Miles

Lubrication, Air Cleaner

Lubrication, Axle

Lubrication, Carburetor Pump

Lubrication Chart

Lubrication, Chassis

Lubrication, Clutch Throwout Bearing

Lubrication, Distributor

Lubrication, Engine

Lubrication, First 500 Miles

Lubrication, Front Wheel Bearings

Lubrication, General

Lubrication, Generator

Lubrication, Ignition Distributor

Lubrication, Main & Camshaft Bearings

Lubrication, Oil Filter

Lubrication, Pedals, Brake & Clutch

Lubrication, Rear Axle

Lubrication, Rear Wheel Bearings, 1½ Ton Trucks

Lubrication, Shock Absorbers

Lubrication, Spring Shackles

Lubrication, Starting Motor

Lubrication, Steering Gear

Lubrication, Transmission

Lubrication, Valve Mechanism

Main Bearings, Engine

Main Bearings, Lubrication

Main Cylinder, Brake, Operation

Main Cylinder, Brake, Overhaul

Mainshaft, Transmission, 3 Speed

Manifold Heat Valve

Manifolds, Intake & Exhaust

Mast Jacket Bearing, Steering

Mechanism, Starter Drive

Metal, Chassis, Sheet

Metering Rod, Carburetor

Motor, Starting

Mounting, Pedal, Clutch & Brake

Mountings, Engine

Muffler

Noises, Tire

Normalizing Engine

Nozzle, Oil, Timing Gear

Oil Distributor

Oil, Engine, Classifications, Viscosity

Oil, Engine, Seasonal Selection

Oil, Engine, When to Change

Oil Filter

Oil Filter Lubrication

Oil Gauge

Oil Level, Maintaining, Engine

Oil Nozzle, Timing Gear

Oil Pan, Engine, Checking

Oil Pump

Oil Seal, Propeller Shaft, ½ Ton Truck

Oil Seal, Rear Main Bearing

Oiling System, Engine

Operating Instructions

Pan, Oil, Engine, Checking

Parking Brake Adjustment

Parking Brake Toggle Lever Adjustment

Pedal Adjustment, Clutch

Pedal Clearance, Toe-Board, Brake

Pedal Lubrication, Brake & Clutch

Pedal Mounting, Brake & Clutch

Pilot Bearing Clutch

Pinion & Ring Gear Adjustment, ½, ¾ Ton Truck

Pinion & Ring Gear Adjustment, 1½ Ton Truck

Pipe, Tail

Pistons, Engine

Piston Pins

Piston Rings

Plate, Crankcase Front End

Plugs, Spark

Points, Ignition Distributor

Polarity, Reverse, Voltage Regulator

Pressures, Tire

Propeller Shaft, 1½ Ton Trucks

Propeller Shaft, Front, ¾ Ton Truck

Propeller Shaft & Pinion, ½ Ton Truck

Propeller Shaft Bushing, ½ Ton Truck

Pump, Fuel

Pump, Oil

Pump, Water

Pump, Water, Lubrication

Push Rods

Radiator

Radiator Removal

Radio By-Pass Condenser

Rear Axle Lubrication

Rear Axle, ½, ¾ Ton Truck

Rear Axle, 1½ Ton Truck

Rear Axle Replacement, ½, ¾ Ton Truck

Rear Axle Specifications

Rear Axle, Tools

Rear Axle, Troubles & Remedies

Rear Bearing, Transmission, 3 Speed

Rear Spring

Rear Spring Mounting

Rear Spring Seals, ½ Ton Trucks

Rear Spring Shackles

Rear Wheel Bearing Adjustment, 1½ Ton Trucks

Rear Wheel Replacement, ½, ¾ Ton Trucks

Refacing Valves

Regulator, Current

Regulator, Door Window

Regulator Voltage

Regulator, Window Glass

Regulators & Locks

Relining Brakes

Replacement, Brake Shoe

Reseating Valve Seats

Reverse Idler Gear, Transmission, 3 Speed

Reverse Polarity, Voltage Regulator

Reversing Switch

Ring Gear & Pinion Adjustment, ½, ¾ Ton Trucks

Ring Gear & Pinion Adjustment, 1½ Ton Trucks

Rings, Piston

Rings, Transmission Synchronizer, 3 Speed

Rocker Arms

Rod, Carburetor Metering

Rod, Connecting

Rod, Front Axle Tie

Rod, Oil Gauge

Rod, Push

Run Channel, Front Door Glass

Seal, Oil, Rear, Main Bearing

Shackles, Spring

Shackles, Spring, Lubrication

Shaft, Axle, ½, ¾ Ton Truck

Shaft, Propeller

Shaft, Valve Rocker Arm

Sheet Metal

Sheet Metal, Chassis Front End, Removal

Shifter Mechanism, Transmission, 3 Speed

Shifting Gears

Shock Absorbers

Shock Absorber Fluid

Shock Absorber Links

Shock Absorber Tools

Shock Absorber Specifications

Shock Absorber Valves

Shoe, Brake, Replacement

Spacer, Axle Shaft, ½, ¾ Ton Trucks

Spark Control, Automatic

Spark Plugs

Spark Plug Gap

Specifications, Brake

Specifications, Clutch

Specifications, Cooling System

Specifications, Electrical System

Specifications, Engine

Specifications, Front Axle

Specifications, Fuel System

Specifications, Rear Axle

Specifications, Shock Absorbers

Specifications, Steering Gear

Specifications, Tire & Wheel

Specifications, Transmission

Spring Bushings, Rear

Spring, Front

Spring Hanger, Rear

Spring, Manifold Heat Valve

Spring, Rear

Springs, Auxiliary, 1½ Ton Trucks

Spring Seats, Rear, ½ Ton Trucks

Spring, Transmission Energising, 3 Speed

Spring, Valve

Stabilizer, Front End, ½ Ton Truck

Starting Motor

Starting Motor Lubrication

Steering Connecting Rod

Steering Gear

Steering Gear, Adjustment

Steering Gear, Lubrication

Steering Gear Repair Operations

Steering Gear Tools

Steering Gear Troubles & Remedies

Steering Geometry

Straightening Frame

Suspension, Exhaust System

Switch, Lighting

Switch, Reversing

Switch, Starter motor

Synchronizer Rings, 3 Speed

Tail Pipe

Tank, Fuel

Tank, Fuel, Capacities

Thermostat

Thermostat, Operating Temperatures

Threaded Shackle, Front

Throwout Bearing, Clutch

Tie Rod, Truck Front Axle

Timing Gear Cover

Timing Gears

Timing, Ignition

Tire Balance

Tire Noise

Tires

Tire Wear

Toe-In

Toe-In Adjustment

Toggle Lever Adjustment, Parking Brake

Tools, Brakes

Tools, Clutch

Tools, Electrical System

Tools, Engine

Tools, Front Axle

Tools, Fuel System

Tools, Rear Axle

Tools, Shock Absorbers

Tools, Steering Gear

Tools, Transmission

Transmission, 3 Speed

Transmission, 4 Speed

Transmission, Lubrication

Transmission Mainshaft, 3 Speed

Transmission, Removal From Chassis, ½, ¾ Ton Trucks

Transmission, Removal From Chassis, 1½ Ton Trucks

Troubles & Remedies, Brakes

Troubles & Remedies, Clutch

Troubles & Remedies, Cooling System

Troubles & Remedies, Electrical System

Troubles & Remedies, Engine

Troubles & Remedies, Front Axle

Troubles & Remedies, Fuel System

Troubles & Remedies, Rear Axle

Troubles & Remedies, Steering Gear

Troubles & Remedies, Transmission

Truck cab, Attachment to Frame

Tubing, Brake

Tune-Up, Engine

Universal Joint, ½ Ton Truck

Universal Joint, ¾, 1½ Ton Truck

Valve Adjustment Procedure

Valve Guides

Valve Lifters

Valve, Manifold Heat

Valve Seats, Reseating

Valve Springs

Valve Timing

Valves, Engine

Valves, Grinding

Valves, Refacing

Valves, Shock Absorber

Ventilation, Crankcase

Ventilator Baffle, Crankcase

Viscosity, Numbers, Oil

Voltage Regulator

Voltage Regulator Checking

Water, In Crankcase

Water Pump

Water Pump Replacement

Water Pump, Lubrication

Wear, Tire

Wheel & Tire Balance

Wheel Bearings, Front, Adjustment

Wheel Bearings, Front

Wheel Bearings, Rear, Adjustment, 1½ Ton Trucks

Wheel Cylinder, Brake, Operation

Wheel Cylinder, Brake, Overhaul

Wheel Cylinder, Brake, Sizes & Identification

Wheel, Front, Removal

Wheels

Window Glass, Door, Replacement

Window Regulator, Replacement

Windshield Replacement

Windshield Sealing

Windshield Weatherstrip

Windshield Wiper

Wiring Chassis

Wiring Diagrams, Chassis

** Note that the sample pages are a much lower resolution than those on the DVD.

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