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Clymer Suzuki Outboard Work Shop Repair Manual 2-225 Hp Dt 1985-1991 Marine on 2040-parts.com

AU $49.95
Location:

Strathfieldsaye, Victoria, Australia

Strathfieldsaye, Victoria, Australia
Condition:New Brand:Clymer Manufacturer Part Number:B781 UPC:024185755692

PRONTO PRODUCT DESCRIPTION

BRAND NEW genuine Clymer publication No.B781 covering Suzuki Outboards 2-225 HP including jet drives 1985 thru 1991 (Softcover 648 pages).

With over 70 titles, covering inboard, outboard, stern drive and diesel engines, Clymer Marine Repair Manuals manuals remain the #1 source for DIY maintenance, troubleshooting and repair. With step-by-step procedures combined with detailed photography and extensive use of exploded views, Clymer manuals are a must-have tool for the do-it-yourselfer.

Models:
1985-1991 SUZUKI DT 100
1985-1991 SUZUKI DT 100 SUPER FOUR
1985-1991 SUZUKI DT 115
1985-1991 SUZUKI DT 140
1985-1991 SUZUKI DT 15
1985-1991 SUZUKI DT 150
1985-1991 SUZUKI DT 150 SUPER SIX
1985-1991 SUZUKI DT 175
1985-1991 SUZUKI DT 2
1985-1991 SUZUKI DT 20
1985-1991 SUZUKI DT 200
1985-1991 SUZUKI DT 200 EXANTE
1985-1991 SUZUKI DT 225
1985-1991 SUZUKI DT 25
1985-1991 SUZUKI DT 30
1985-1991 SUZUKI DT 35
1985-1991 SUZUKI DT 4
1985-1991 SUZUKI DT 40
1985-1991 SUZUKI DT 55
1985-1991 SUZUKI DT 6
1985-1991 SUZUKI DT 65
1985-1991 SUZUKI DT 75
1985-1991 SUZUKI DT 8
1985-1991 SUZUKI DT 8 SAIL
1985-1991 SUZUKI DT 85
1985-1991 SUZUKI DT 9.9
1985-1991 SUZUKI DT 9.9 SAIL
1985-1991 SUZUKI DT 90

 

Contents:
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Torque specifications / Engine operation / Fasteners / Lubricants / Gasket sealant / Galvanic corrosion / Protection from galvanic corrosion / Propellers

CHAPTER TWO / TOOLS AND TECHNIQUES

CHAPTER THREE / TROUBLESHOOTING
Operating requirements / Starting system / Lighting system / Charging system / Ignition system / Breaker-point ignition component testing (1985-1989 DT 2) / Transistorized ignition system (1990-on DT 2) / Pointless electronic ignition (PEI) component testing / Integrated circuit (IC) and Micro Link ignition systems / Fuel system (carbureted models) / Engine temperature and overheating / Engine

CHAPTER FOUR / LUBRICATION, MAINTENANCE AND TUNE-UP
Lubrication / Storage / Complete submersion / Anti-corrosion maintenance / Galvanic protection and bonding wires / Engine flushing / Tune-up

CHAPTER FIVE / TIMING, SYNCHRONIZATION AND ADJUSTMENT
Engine timing and synchronization / Timing adjustment / Throttle adjustment / Throttle valve sensor adjustment / DT 225 EFI

CHAPTER SIX / FUEL SYSTEM
Loss of high speed rpm (all DT 15) / Off idle lean conditions (1988 DT 30 and 1989 DT 65) / Fuel pump and filter / Carburetor removal/installation / Carburetor overhaul/adjustment / Throttle plunger carburetor (DT 2) / Centerbowl carburetor (DT 4, DT 6; 1985-1987 DT 8) / Integral fuel pump carburetor (1988-on DT 8; 1985-on DT 9.9, DT 15) / Centerbowl single -throat carburetor (DT 20 through DT 85; DT115, DT140) / Centerbowl dual-throat carburetor (V4 and V6) / Carburetor cleaning and inspection / Reed valve assembly / Fuel tank / Fuel line, connector and primer bulb / Fuel injection system (DT 225 V6)

CHAPTER SEVEN / ELECTRICAL SYSTEMS
Electrical connectors / Battery / Lighting system (1985-1986 DT 9.9, DT 15, DT 40) / Battery charging system / Electric starting systems / Starter motor / Magneto breaker point ignition (1985-1989 DT 2) / Breakerless transistorized ignition (1990-on DT 2) / PEI ignition / Integrated circuit (I.C.) ignition system / Micro Link ignition system (V4 and V6) / Ignition coil (all models) / CDI unit (all models)

CHAPTER EIGHT / POWER HEAD
Engine serial number / Fasteners and torque / Flywheel / Power head

CHAPTER NINE / GEARCASE
Propeller / Water pump / Gearcase / Propeller shaft clutch / Pinion gear depth and forward/reverse gear backlash / Pinion gear adjustment (1986-on DT 115, DT 140; V4 and V6) / Propeller shaft end play (DT 8 through DT 65 models only) / Clutch pushrod dimension

CHAPTER TEN / AUTOMATIC REWIND STARTERS
Bendix starter / Overhead starter / Adjustment

CHAPTER ELEVEN / POWER TRIM AND TILT SYSTEM
Hydraulic pump / Troubleshooting / Pump oil pressure test / Component replacement

CHAPTER TWELVE / OIL INJECTION SYSTEM
System components / Operation / Low oil level warning light and buzzer / Oil flow sensor / Air/oil mixing valve / Oil pump service / Component replacement

CHAPTER THIRTEEN / JET DRIVES
Maintenance / Water pump / Jet drive / Bearing housing / Intake housing liner

INDEX

WIRING DIAGRAMS



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