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Suzuki Outboard Df90 Df115 Df140 Engine Exhaust Port Plug Replace 09248-18010 on 2040-parts.com

US $16.99
Location:

Port Orange, Florida, US

Port Orange, Florida, US
Returns Accepted:ReturnsNotAccepted Country of Manufacture:United States

 Suzuki still sells this exhaust port plug as common steel part.  This plug is a direct replacement including washer made of aluminum.  The original dissimilar metals which are constantly exposed to raw cooling water create galvanic corrosion and the aluminum casing gets eaten away.  The replacement "engine holder" part is around $900 and requires pulling the powerhead for replacement.  Replacing with this aluminum plug eliminates this problem.

If it cannot be removed with allen key, the old steel plug can usually be drilled out (1/2" LH bit), solvent soaked and turned out with a very large extractor.  A small extractor can break off causing more problems.

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